Bending Mechanics and Structural Analysis Lab

Lab Objectives

The “Sensor Technology – Fundamentals” lab aims to introduce and consolidate technical skills in the use and programming of sensors in modern industrial applications. The training package is based on a modular, versatile experiment board designed to simulate many real measurement and detection scenarios. The main objectives are:

• Become familiar with how digital and analogue sensors work through practical, progressive exercises.
• Learn to select the most suitable sensor according to material properties, distance, environment and signal requirements.
• Build complete circuits and test the dynamic responses of sensors: hysteresis, reduction factors, reflection, and the influence of vibration and temperature changes.
• Explore the integration of sensors via IO-Link and RFID interfaces, up to simulating real cases of automation, quality control and smart information management.
• Encourage a hands-on approach with material samples and magnetic supports for automated measurement, classification and sorting.

Educational Aims

The lab is structured to guide students through a complete learning pathway, from the physical fundamentals of sensor technology to the implementation of complex, interconnected configurations. 1. Technical and scientific skills

• Understanding the physical principles behind sensors (inductive, capacitive, optical, ultrasonic, Pt100, RFID, encoders).
• Recognising the different types of measurement: absolute, relative, incremental, digital and analogue.
• Developing metrology skills: assessing precision, sensitivity, linearity, switching distance and hysteresis. 2. Design and problem solving
• Planning and carrying out practical experiments on real objects, with a constructive and comparative approach.
• Analysing results to optimise detection parameters.
• Developing skills in signal debugging and reading output data. 3. Automation and interconnection
• Introduction to industrial architectures using IO-Link, PROFINET, OPC-UA and MQTT.
• Simulation of Industry 4.0 scenarios with smart sensors, data traceability (RFID) and digital interface configurations.
• Use of digital support tools (the tec2SKILL® Sensorics augmented reality APP) to enhance immersive learning. 4. Modular, progressive teaching
• A wide range of TechnoCards, application templates and manuals divided into levels (basic, advanced, expert).
• A gradual, scalable approach, suitable for classes with different levels of preparation.
• The option to customise experiments for in-depth topics or interdisciplinary projects.

Conclusion

The “Sensor Technology – Fundamentals” lab is an advanced, flexible teaching platform for training in automation, mechatronics, electronics and industrial maintenance.